RELIABLE FILLING MACHINE

RELIABLE MACHINERY can provide all kinds of filling machine. They can produce drinking water, juice drink, carbonated drink, energy drink, wine, beer, flavored water and so on. The range of production capacity is from 500 to 22000 bottles per hour. 

This machine is comprised of washing, filling and capping part. 

a) The Washing Part

The bottle is blew into the bottle shifting wheel, when the flushing clamp reaches the bottle neck, the jaw will clamp the bottleneck, under the guidance of the rail, the clamp will turn the bottle 180°into an upright position, through second bottle pusher into the filling position.(the whole machine contains 14~40 sets of clamps )

b) The Filling Part

The filling part is manly composed of a filling valve and filling transmission parts. The washed bottle reaches the filling position via the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling machine will clamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When the liquid level of the bottle reaches the trachea of the filling valve, the filling will stop.

c)The Capping Part

The capping part consists of 5~12 sets of screw head, capping transmission part, a sorting part and an under cover tube parts. The bottle which has finished filling will enter the capping position via the driving wheel. The photoelectric detection of the detecting signal detects the bottle, send a message to the valve cover, the cylinder cap will open, the caps will be blew into the cover plate by compressed air. The screw head which has magnetic torque will come down when it gets in a straight line with the bottle cap, the rotary cap ring gear seizes the cap and move forward, the cap lid the bottle and screw. When the torque out numbered the adjusted magnetic , the capping head will automatically slip, thus protect the cap from being damaged by the rotary cap ring gear. Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.

This machine owns the reasonable, stable and safe design. Under the condition that the bottle neck size is the same, only the output star wheel needs to be changed if bottles are different. It improves the efficiency a lot.

Based on 15 years of experience in production line, our latest filling machine has the following advantages:

1. The body and all pipes are made of stainless steel 304.

2. The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.

3. The red emergency stop button is more secure.

4. The electric box is inside the filling machine, saving the factory space.

5. An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

6. The air fan is equipped with a filter screen to filter air impurities first.

7. The flat cap loader reduces the occurrence of back cover.

8. The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.