Full Automatic 1500BPH Rotary Type 3-10 Liter Bottle Water Production Line Full Automatic 1500BPH Rotary Type 3-10 Liter Bottle Water Production Line

This PET Bottle Water filling machines ( Washing Filling Capping 3 in 1 bottling Machine ) for big bottled water , such as 3L bottle , 5L bottle , 6Lbottle 8L bottle , 10L bottle. It adopted most advanced technology from Italy and Germany is employed in the design. The gravity fixed liquid surface filling is used. The machine owns the reasonable, stable and safe design.

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Full Automatic 1500BPH Rotary Type 3-10 Liter Bottle Water Production Line


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Description

Model CGF12-12-4 PET Bottle Rinsing Filling Capping 3-in-1 Machine is is mainly applied for the filling of beverage. Integrating with washing, filling and capping, it realizes full automation in the whole process, suitable for polyester bottle and plastic bottle filling of mineral water and purified water. The bottle types applicable for various parts are easily, conveniently and rapidly adjustable. It adopts new micro-negative pressure filling, stable and reliable. Compared with the machines of the same specification, the benefit of this machine is larger.

The machine adopts advanced SIEMENS programmable logic controller (PLC) to control the automatic running of the machine. The input bottle adopts air conveying device; the output bottle adopts adjustable speed way, which combines with the transducer of the host machine making the output bottle running more stable and reliable. The photoelectrical inspection of the running condition of various parts makes a higher automation and convenient operation. It is the ideal first-choice equipment of beverage manufacturers.


Performance characteristics:

1. The machine is a fully automatic intelligent linear filling machine, which adopts advanced computer PLC control, photoelectric sensing and electric air control. The full-color touch screen man-machine interface, through the touch screen on the device, can complete the setting of the filling amount and the number of filling heads and automatically fill, and the process basically realizes one-button operation.

2. The whole machine is made of food grade stainless steel and meets food hygiene standards.

3. The self-flow filling principle is adopted to prevent liquid spillage. The drip-proof filling head ensures the cleanliness of the filling process.

4. Straight transfer, easy to adjust, suitable for filling most bottle types (especially shaped bottles).


Advantage:

1. Advanced intelligent operating system

With PLC software support, the adjustment only needs to set the target amount on the touch screen, and the device can automatically increase or decrease to reach the target amount. Color touch display, all functions such as operation, monitoring, operation instructions, etc. are completed in the touch screen.

2. Stable filling and rehydration function

Adopting the principle of functional separation, no rehydration is required during the filling process, and the rehydration process is not installed, thereby overcoming the instability of the refilling at the same time of floating filling.

3. Vial automatic card bottle function

This machine is equipped with a bayonet device to ensure the matching of the bottle mouth and the filling nozzle when filling small capacity (glass bottles, etc.).

4. Wide application range and convenient adjustment

It is suitable for the filling of most bottle types (especially shaped bottles), which overcomes the trouble of changing the dial when the rotary filling machine replaces the bottle type. For the irregular bottle type which can not be filled by the rotary filling machine, the machine has Greater advantage.

5. The filling process is closed and pollution-free

The whole machine is fully enclosed and filled in accordance with national health requirements, achieving hygiene and pollution.

Technical Parameters:

Number   of heads:

12 Rinsing heads, 12 Filling heads, 4 Capping heads

Applicable   bottle size:

PET   bottle 

Diameter:

ф55-110  mm

Bottle   height:

180310 mm        

Rated   Capacity:

1200-1500BPH

Cap   Style

Plastic  Screw Cap 38mm or 45mm or customized

Volume:

3L-10L

Timing   Type:

Transducer

Washing   Drop dryer time:

3.4sec

Filling   temperature:

normal  temperature

Pressure   of washing:

2.3KG

Overall   size:

4000*2400*2400mm

Weight:

About   4500KGS

Power:

7.6KW    

3   Phases AC 380V 50Hz or by your order


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Washer Part

12 bottles are running on the conveyor belt with photo electricity, the bottle cylinder will go out, meanwhile push the bottle into bottle support ring, and bottle neck support catch the bottle neck, then main shaft turned 180degree under gear wheel. Let bottle's mouth face to land, jetting water into bottle, after a few seconds, the main shaft will be back, then finishing the washing.

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Filler Part

The machine is composed water/juice tank, float ball, shaft, filling valve, Pneumatic component, electric machine. Washing finished bottle is conveyed into filling position, cylinder push and hold the plate which can hitch bottles, the mouth of bottle can open the valve, finishing filling,plate which can hitching bottle will running down, the valve will closed automatically, the time lasting of filling can be adjusted .

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Capper Part

The working is intermission when running. There are six positions for capping, and have 1 capping head, can automatically capping. The capper will be screw type with 3 start neck finish.

Cap Unscramble / Cap Loader

Cap Unscramble

Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.

Cap Loader

  • The air pressure is transmitted to the cap elevator.

  • The flat cap loader reduces the occurrence of back cover.

  • Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops.

6-6-1  (24)

Control System

  • The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.

  • The electric box is inside the filling machine, saving the factory space.

  • An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

Prefect Frame

  • The body and all pipes are made of stainless steel 304.

  • The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.

  • The door frame is designed with large and wide handle.

Warning Mark

  • The red emergency stop button is more secure.

  • Marked it: before starting gear position please join the corresponding label gear oil.

  • Marked danger, to warn the danger behavior.

 

 

How to get my exact offer?

A. If you have clear demand, please inform us, we will make detailed good quote for you soon.

B. If you are new in this filed and don't have clear objectives, you can share us your ideas, investment budget or workshop size, we can make proposal recommendation for you.

 

How can I check the quality of your machine?

A. You are always welcome to visit our factory, we will show you machine working and detailed parts & raw materials. We will pick you up at stations/airports.

B. We have reference projects in most countries, after getting permission of the customer, you can go to visit them.

 

Do you have agents or office out of China?

Now we have agent in Ghana, UAE, Uganda, Ethiopia... Welcome to join us!

 

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