High Speed 50bph 100bph 500bph 800bph 5L 10 Liter Big Bottle Washing Filling Capping Machine Production Line High Speed 50bph 100bph 500bph 800bph  5L 10 Liter Big Bottle Washing Filling Capping Machine Production Line

This PET Bottle Water filling machines ( Washing Filling Capping 3 in 1 bottling Machine ) for big bottled water , such as 3 liter bottle , 5 liter bottle , 6 liter bottle 8 liter bottle , 10 liter bottle . It adopted most advanced technology from Italy and Germany is employed in the design. The gravity fixed liquid surface filling is used.

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1POWERKW2.75KW
2MAIN MATERIAL/STAINLESS STEEL 304
3PRODUCTION CAPACITYB/HOUR800BPH 5L / 500BPH 10L
4BOTTLE DIAMETER RANGE/100-250MM
5BOTTLE HEIGHTMM300-420MM
6FILLING TEMPERATURE
0-45
7FILLING PRESSURE
0.2-0.3MPA
8MOTOR/SANLI BRAND
9SPEED REDUCER/MADE-IN-CHINA, BEST BRAND
10DIMENSIONMM6500X1450X2100
11WEIGHTKG1150KG

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Description

1. This PET Bottle Water filling machines ( Washing Filling Capping 3 in 1bottling Machine ) for big bottled water , such as 3 liter bottle , 5 liter bottle ,  6 liter bottle 8 liter bottle , 10 liter , even 15liters bottle . It adopted most advanced technology from Italy and Germany is employed in the design. The gravity fixed liquid surface filling is used.

2. The automatic filling way is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.

3. Spring cramps are used in the bottle washing process. The empty bottles can be turned over180~ along the conveying rail.

4.There are high pressure internal washing to make sure high efficiency of bottle washing .

5. More importantly , It integrated bottle washing , filling , capping into one unit . With high production speed .Smart operation , all production flow can be controlled by SIEMENS PLC (mircro computer) . And besides this , it only cover about 8~12 square meters , very small space .


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Performance characteristics:

1. The machine is a fully automatic intelligent linear filling machine, which adopts advanced computer PLC control, photoelectric sensing and electric air control. The full-color touch screen man-machine interface, through the touch screen on the device, can complete the setting of the filling amount and the number of filling heads and automatically fill, and the process basically realizes one-button operation.

2. The whole machine is made of food grade stainless steel and meets food hygiene standards.

3. The self-flow filling principle is adopted to prevent liquid spillage. The drip-proof filling head ensures the cleanliness of the filling process.

4. Straight transfer, easy to adjust, suitable for filling most bottle types (especially shaped bottles).


Main Component of Filling Machine

NOName of partsBrandOrigin
1
  • Touch screen & PLC

  • Frequency converter

  • Thermorelay

  • Contactor(sitch)

  • Breaker

  • Air switch 


S.png

Germany
2
  • Intermediate relay

  • Relay base

  • Indicator light

  • Switching power

  • Emergency stop switch

A.png
France
3
  • Potentiomete

  • Ventilatorr

G.png
China
4
  • Rinsing & filling pump

H.png
China
5
  • Photoelectric switch

  • Proximity switch

J.png
China
6
  • Filling valves

ss304Korea
7
  • Filling pump and pipes

ss304China
8
  • Pneumatic component

J.png
China

Advantage:

1. Advanced intelligent operating system

With PLC software support, the adjustment only needs to set the target amount on the touch screen, and the device can automatically increase or decrease to reach the target amount. Color touch display, all functions such as operation, monitoring, operation instructions, etc. are completed in the touch screen.

2. Stable filling and rehydration function

Adopting the principle of functional separation, no rehydration is required during the filling process, and the rehydration process is not installed, thereby overcoming the instability of the refilling at the same time of floating filling.

3. Vial automatic card bottle function

This machine is equipped with a bayonet device to ensure the matching of the bottle mouth and the filling nozzle when filling small capacity (glass bottles, etc.).

4. Wide application range and convenient adjustment

It is suitable for the filling of most bottle types (especially shaped bottles), which overcomes the trouble of changing the dial when the rotary filling machine replaces the bottle type. For the irregular bottle type which can not be filled by the rotary filling machine, the machine has Greater advantage.

5. The filling process is closed and pollution-free

The whole machine is fully enclosed and filled in accordance with national health requirements, achieving hygiene and pollution.


Technical Parameters:

Number   of heads:

6  Rinsing heads,6 Filling heads,1Capping heads

Applicable   bottle size:

PET   bottle 

Diameter:

ф50-110  mm

Bottle   height:

150340 mm        

Rated   Capacity:

800BPH

Cap   Style

Plastic  Screw Cap 38mm or 45mm or customized

Volume:

3L-10L

Timing   Type:

Transducer

Washing   Drop dryer time:

3.4sec

Filling   temperature:

normal   temperature

Pressure   of washing:

2.3KG

Overall   size:

2000X1400X4500 mm

Weight:

About   900KGS

Power:

3.3KW    

3 Phases AC 380V 50Hz or by your order

Want to get more parameters?Click to contact


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Washer Part

6 bottles are running on the conveyer belt with photo electricity, the bottle cylinder will go out, meanwhile push the bottle into bottle support ring, and bottle neck support catch the bottle neck, then main shaft turned 180degree under gear wheel. Let bottle’s mouth face to land, jetting water into bottle, after a few seconds, the main shaft will be back, then finishing the washing.

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Filler Part

The machine is composed water/juice tank, float ball, shaft, filling valve, Pneumatic component, electric machine. Washing finished bottle is conveyed into filling position, cylinder push and hold the plate which can hitch bottles, the mouth of bottle can open the valve, finishing filling,plate which can hitching bottle will running down, the valve will closed automatically, the time lasting of filling can be adjusted .

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Capper Part

The working is intermission when running. There are six positions for capping, and have 1 capping head, can automatically capping. The capper will be screw type with 3 start neck finish.

Cap Unscramble / Cap Loader

Cap Unscramble

Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.

Cap Loader

  • The air pressure is transmitted to the cap elevator.

  • The flat cap loader reduces the occurrence of back cover.

  • Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops.

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Control System

  • The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.

  • The electric box is inside the filling machine, saving the factory space.

  • An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

Prefect Frame

  • The body and all pipes are made of stainless steel 304.

  • The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.

  • The door frame is designed with large and wide handle.

Warning Mark

  • The red emergency stop button is more secure.

  • Marked it: before starting gear position please join the corresponding label gear oil.

  • Marked danger, to warn the danger behavior.

 

For more detailed infoClick here

 

How to get my exact offer?

A. If you have clear demand, please inform us, we will make detailed good quote for you soon.

B. If you are new in this filed and don't have clear objectives, you can share us your ideas, investment budget or workshop size, we can make proposal recommendation for you.

 

How can I check the quality of your machine?

A. You are always welcome to visit our factory, we will show you machine working and detailed parts & raw materials. We will pick you up at stations/airports.

B. We have reference projects in most countries, after getting permission of the customer, you can go to visit them.

 

Do you have agents or office out of China?

Now we have agent in Ghana, UAE, Uganda, Ethiopia... Welcome to join us!

 

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