SUS304 Monoblock Fruit Juice Bottle Filling Capping machine SUS304 Monoblock Fruit Juice Bottle Filling Capping machine

1. The machine is mainly used for bottling juice, such as apple juice. mango juice, orange juice, and other fruit juice. 2. The full automatic fruit juice filling machine including washing and filling and capping part, all of the process is automatic. 3. It adopts hanging type conveying-bottle structure to make changing bottle model more convenient, faster and easier.

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序列 1

 

Description

1.The Juice Filling Machine is used in production of noon-soda drink of fruit juice, fruit wine, minerals and pure water packed in polyester bottles.

2. Washing,filling and capping are integrated in one Juice Filling Machine .

3.The whole Juice Filling Machine is controlled by PLC with touch-screen as the human-machine interface.

4.The amount of the drinks in the storage tank can be controlled automatically.

5.The filling and capping will be stopped automatically when bottles are cramped wrongly or when caps are not available ,the machine can automatically.

6.The frequency changing technology is used to adjust the operation speed steplessly.

7.The production can be displayed digitally and can be adjusted conveniently.

 

ModelCGFR24-24-8
ApplicationJuice / Tea / Beverage / Coffee / Milk / Water and so on
Number of washing, filling and capping heads24-24-8
Production capacity(500ml)10000-12000
Filling precision≤±5mm(liquid level)
User Ambient Conditions

Temperature: Hot Filling up to 85℃;

Humidity: No dew

Suitable bottle specification

Volume=100-2000ml

Diameter φ=50-110

Bottle height H=150 ~340mm

Bottle type Plastic bottle / PET Bottle 
Bottle neck/Cap Style 

Plastic Screw Cap

φ=20-50

Machine material Food stage SS304 OR SS316
Air source pressure (Mpa)0.5-0.6
Filling way/principleVacuum filling
Motor power(kw)Main motor 5.12kw
Control System SIMENS PLC+ TOUCH SCREEN
Features

No Bottle No Filling 

No Bottle No Cappin

Power Supply

Voltage:220V~4150V,3phase;

Frequency:50HZ/60HZ or your requirement

Overall dimensions (mm)2900*2100*2400mm
Weight (kg)4500
CertificatesCE / SGS / ISO 9001/ CCC

 

 

序列 2.4

 

washing

Washer Part

The bottle is blew into the bottle shifting wheel, when the flushing clamp reaches the bottle neck, the jaw will clamp the bottleneck, under the guidance of the rail, the clamp will turn the bottle 180°into an upright position, through second bottle pusher into the filling position.

filling 详情

Filler Part

The filling part is mainly composed of a filling valve and filling transmission parts. The washed bottle reaches the filling position via the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling machine will clamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When the liquid level of the bottle reaches the trachea of the filling valve, the filling will stop.

三合一详情

Capper Part

The capping part consists of screw heads, capping transmission part, a sorting part and an under cover tube parts. The bottle which has finished filling will enter the capping position via the driving wheel. The photoelectric detection of the detecting signal detects the bottle, send a message to the valve cover, the cylinder cap will open, the caps will be blew into the cover plate by compressed air. The screw head which has magnetic torque will come down when it gets in a straight line with the bottle cap, the rotary cap ring gear seizes the cap and move forward, the cap lid the bottle and screw. When the torque out numbered the adjusted magnetic , the capping head will automatically slip, thus protect the cap from being damaged by the rotary cap ring gear. Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.

Air Conveyor

The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.

Cap Unscramble / Cap Loader

Cap Unscramble

Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.

Cap Loader

  • The air pressure is transmitted to the cap elevator.

  • The flat cap loader reduces the occurrence of back cover.

  • Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops.

Control System

  • The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.

  • The electric box is inside the filling machine, saving the factory space.

  • An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

Prefect Frame

  • The body and all pipes are made of stainless steel 304.

  • The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.

  • The door frame is designed with large and wide handle.

Warning Mark

  • The red emergency stop button is more secure.

  • Marked it: before starting gear position please join the corresponding label gear oil.

  • Marked danger, to warn the danger behavior.

 

 

How to get my exact offer?

A. If you have clear demand, please inform us, we will make detailed good quote for you soon.

B. If you are new in this filed and don't have clear objectives, you can share us your ideas, investment budget or workshop size, we can make proposal recommendation for you.

 

How can I check the quality of your machine?

A. You are always welcome to visit our factory, we will show you machine working and detailed parts & raw materials. We will pick you up at stations/airports.

B. We have reference projects in most countries, after getting permission of the customer, you can go to visit them.

 

Do you have agents or office out of China?

Now we have agent in Ghana, UAE, Uganda, Ethiopia... Welcome to join us!

 

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