Monoblock 2000-3000BPH Big Bottle 5-10 Liter Water Filling Machine Monoblock 2000-3000BPH Big Bottle 5-10 Liter Water Filling Machine

This PET Bottle Water filling machines ( Washing Filling Capping 3 in 1 bottling Machine ) for big bottled water , such as 3 liter bottle , 5 liter bottle , 6 liter bottle 8 liter bottle , 10 liter bottle . It adopted most advanced technology from Italy and Germany is employed in the design. The gravity fixed liquid surface filling is used.

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Description

1. This PET Bottle Water filling machines ( Washing Filling Capping 3 in 1bottling Machine ) for big bottled water , such as 3 liter bottle , 5 liter bottle ,  6 liter bottle 8 liter bottle , 10 liter , even 15liters bottle . It adopted most advanced technology from Italy and Germany is employed in the design. The gravity fixed liquid surface filling is used.

2. The automatic filling way is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.

3. Spring cramps are used in the bottle washing process. The empty bottles can be turned over180~ along the conveying rail.

4.There are high pressure internal washing to make sure high efficiency of bottle washing .

5. More importantly , It integrated bottle washing , filling , capping into one unit . With high production speed .Smart operation , all production flow can be controlled by SIEMENS PLC (mircro computer) . And besides this , it only cover about 8~12 square meters , very small space .


Performance characteristics:

1. The machine is a fully automatic intelligent linear filling machine, which adopts advanced computer PLC control, photoelectric sensing and electric air control. The full-color touch screen man-machine interface, through the touch screen on the device, can complete the setting of the filling amount and the number of filling heads and automatically fill, and the process basically realizes one-button operation.

2. The whole machine is made of food grade stainless steel and meets food hygiene standards.

3. The self-flow filling principle is adopted to prevent liquid spillage. The drip-proof filling head ensures the cleanliness of the filling process.

4. Straight transfer, easy to adjust, suitable for filling most bottle types (especially shaped bottles).


Advantage:

1. Advanced intelligent operating system

With PLC software support, the adjustment only needs to set the target amount on the touch screen, and the device can automatically increase or decrease to reach the target amount. Color touch display, all functions such as operation, monitoring, operation instructions, etc. are completed in the touch screen.

2. Stable filling and rehydration function

Adopting the principle of functional separation, no rehydration is required during the filling process, and the rehydration process is not installed, thereby overcoming the instability of the refilling at the same time of floating filling.

3. Vial automatic card bottle function

This machine is equipped with a bayonet device to ensure the matching of the bottle mouth and the filling nozzle when filling small capacity (glass bottles, etc.).

4. Wide application range and convenient adjustment

It is suitable for the filling of most bottle types (especially shaped bottles), which overcomes the trouble of changing the dial when the rotary filling machine replaces the bottle type. For the irregular bottle type which can not be filled by the rotary filling machine, the machine has Greater advantage.

5. The filling process is closed and pollution-free

The whole machine is fully enclosed and filled in accordance with national health requirements, achieving hygiene and pollution.

5-10L bottle.png


Technical Parameters:

Number   of heads:

12 Rinsing heads,12 Filling heads,4 Capping heads

Applicable   bottle size:

PET  bottle 

Diameter:

ф130-200 mm

Bottle   height:

ф300~450mm  , it can be customized     

Rated   Capacity:

1500~ 2000BPH (5L)

Cap   Style

Plastic Screw Cap 38mm or 45mm or customized

Volume:

3L-10L

Timing   Type:

Transducer

Washing   Drop dryer time:

3.4sec

Filling   temperature:

normal   temperature

Pressure   of washing:

0.25-0.3Mpa

Overall   size:

3050*2050*2200mm

Weight:

About 3500KGS

Power:

3.3KW    

3 Phases AC 380V 50Hz or by your order


12-12-4 5L机 (4)

 

washer

Washer Part

6 bottles are running on the conveyer belt with photo electricity, the bottle cylinder will go out, meanwhile push the bottle into bottle support ring, and bottle neck support catch the bottle neck, then main shaft turned 180degree under gear wheel. Let bottle’s mouth face to land, jetting water into bottle, after a few seconds, the main shaft will be back, then finishing the washing.

filler

Filler Part

The machine is composed water/juice tank, float ball, shaft, filling valve, Pneumatic component, electric machine. Washing finished bottle is conveyed into filling position, cylinder push and hold the plate which can hitch bottles, the mouth of bottle can open the valve, finishing filling,plate which can hitching bottle will running down, the valve will closed automatically, the time lasting of filling can be adjusted .

capper

Capper Part

The working is intermission when running. There are six positions for capping, and have 1 capping head, can automatically capping. The capper will be screw type with 3 start neck finish.

Cap Unscramble / Cap Loader

Cap Unscramble

Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.

Cap Loader

  • The air pressure is transmitted to the cap elevator.

  • The flat cap loader reduces the occurrence of back cover.

  • Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops.

1

Control System

  • The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.

  • The electric box is inside the filling machine, saving the factory space.

  • An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

Prefect Frame

  • The body and all pipes are made of stainless steel 304.

  • The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.

  • The door frame is designed with large and wide handle.

Warning Mark

  • The red emergency stop button is more secure.

  • Marked it: before starting gear position please join the corresponding label gear oil.

  • Marked danger, to warn the danger behavior.

 

 

RELIABLE Various Service

Professional and focusing, attentive service, seek to perfect, with strength and packaging


1.  Wide product variety: Products include injection molding machine, blow molding machine, filling machine, water treatment system, raw fruit juicing system, beverage mixing systems, labeling machine and packaging machine. . . . We also help customers with plant construction and procurement of raw and auxiliary materials. RELIABLE  Machinery is always by your side.


2. Product technical support: RELIABLE Machinery focuses on surpassing, developing and innovating, constantly breaking through barriers, and constantly testing products strictly to ensure that we provide customers with high-quality products to meet different needs.


3. Self-operated factory: supply with direct ex-factory price, lower enterprise costs, assist purchase of outsourced products, avoid the superposition of intermediate profits, optimize raw material suppliers and one-stop procurement processes, reduce raw material costs, strictly supervise manufacture processes, ensure product quality and save cost at the same time .


4. Perfect after-sales services: professional after-sales service system, from online to offline, we have professional engineers and technologies to meet the different needs of customers. You will get not only our cooperation, but also a sense of warmth brought to you by RELIABLE Machinery.

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