Product Category

Factory Made 6000BPH Glass Bottle Washing Filling Capping Production Line For Carbonated beverages/ wine

Factory Made 6000BPH Glass Bottle Washing Filling Capping Production Line For Carbonated beverages/ wine

Factory made glass bottle washing filling capping production line for carbonated beverages/ wine includes three systems: 1. Water Treatment System 2. Washing Filling Capping System 3. Packing System. Each system plays an real important role in production line.

Quantity:

Water Treatment Syetem

1. Feature

1). We can design and produce the water treatment system according to customer's raw water quality report or customer requirement with World health organization living instant-drinking water standard.

2). All the valves, pipeline will be with stainless steel SUS304 , with compact structure.

3). All the machine will be PLC controlled, can be operated automatically, and also have installed with conductivity meter monitor, pressure gauge and flow meter. All the parameter in the machine can be monitored easily.

2. Flow Chart

水处理流程-修改尺寸

3. Details

	Water Pump Requested access to the system's raw water has a stable flow and pressure, its purpose is to prevent water fluctuations have an impact on the system operation to ensure the stability of the system into the water.
Sand Filter & Carbon Filter The use of multi-medium quartz sand filters, main purpose is to remove the water contains sediment, manganese, rust, colloid material, mechanical impurities, suspended solids and other particles in the above 20UM of substances hazardous to health. Activated carbon filters used to remove the pigment in the water, smell, a large number of chemical and biological organisms, reducing the residual value of water and pesticide pollution and other harmful pollutants.
	Reverse Osmosis Using reverse osmosis technology for desalination, reverse osmosis membrane was only 0.001 micron pore size, can be harmful to remove dissolved solids and bacteria, viruses, etc.
UV Sterilizer When microorganisms are irradiated by ultraviolet light, their proteins and nucleic acids absorb ultraviolet spectral energy, leading to protein denaturation and microbial death. The ultraviolet ray has certain penetrating ability to the clean transparent water, therefore can cause the water disinfection. Ultraviolet ray sterilization cannot change the physical and chemical properties of water, sterilization speed, high efficiency, no odor, so it is widely used.

Filling System

1. Feature

(1)This machine is using high-strength stainless steel bottles of spring-loaded folders, to ensure a stable reversal of the glass bottles. The nozzle is a plum-like structure can wash every corner of the sidewall and bottom to make the bottle clean.
(2)This machine with spring-type me chanical lifting equipment to upgrade glass bottles, large bearing support floundering in the vat and use of guide-rod in the orientation of the structure, there are pre-cover features.
(3)Using high-precision mechanical filling valve, with cylinder liquid level and the back pressure controlled by a variable signal proportional. Fast, stable, accurate, to be vacuum one at a time.
(4)Stainless steel plunger and mechanical stirring gland-type magnetic reasonable cap to ensure that the gland is healthy and reliable. Hopper and the cap taking- cover, capping transmitted by magnetic. The capping is reliable and automatic unloading, reducing the rate of broken bottles.

(5)This machine adopts advanced man-machine interface, PLC control, frequency conversion stepless speed regulation and other automatic control technology, with no bottle no open valves, no stamps; no cap no operation, and other security protection.

2. Image of the filling machine3. Details

Packing system

1. Labeling machine

Feature

1).The standard position precision is high, and shrinkage can highlight the perfect shape of bottle.
2).High and stable mechanical structure of the whole machine adopts stainless steel protection box cover and aluminum alloy rigid frame, solid doesn't rust.
3).High quality positioning accuracy: all mechanical transmission design, using force set timescale, and various membrane materials 0.03-0.13mm film thickness, membrane material applies 5-10 range inner diameter can be adjusted.
4).Low maintenance cost: the spare parts of the machine is easy to change, low cost burden.
5).Reliable after-sale service: this machine various spare parts warehouse all have spare, can offer, and experienced engineers provides technical support.
6).Exclusive design :reciprocating cutting knives, adopt high technical, rigid body movements smooth, the tool life extend one times.
7).The structure of the machine is simple and easy, can ensure low failure rate, maintenance and simple.
8).Simple type center word column positioning, specifications, the operator is convenient to use easy replacement of manipulating plain, easiness, completely avoid the user's problems.

Application
Suitable for various kinds of bottle type of fruit juice, tea beverage, dairy products, pure water, condiment, beer, sports drinks such as food and beverage.

Image of labeling machine

2. PE Film Wrapping Machine

Feature

● frequency converter speed adjust,two segment convey device.
● Bottle pushing, thermo sealing and cutting whole movement adopt to pneumatic fracture.
● Proximity switch control film length.
● Touch screen, PLC system greatly increase facility movement reliability.
● double-wind recycle fan machine, ensure shrinkage tunnel inside even temperature.
● super big wind-volume cooling system, ensure quickly get into shape .
● anti-high temperature teflon convey belt, convey steadily, high-strength anti-abrasion.
● frequency limitless speed adjust convey belt frame.
● convey belt height can make according client requirement, adjust range:±50mm
● bottle convey machine can meet with client bottle forward direction requirement, can lengthen or shorten.
● wing stainless steel heating system, endurance.
● meet with product instant stop requirement product-bearing rack device ensure production line consistency.

PE film wrapping machine-修改尺寸

Appearance

-Reliable has obtained the Reliable design patent for machine appearance: More beautiful.

Material

-- Each part of the machine is made by stainless steel 304, higher anti-corrosive quality and more stability.

-- Use the Non-shatterable nanometer glass to guarantee the stability in transportation and in using process.

Detail Parts

-- The plate column is changed from fixed columns to adjustable style, aim to adjust the height freely. -- Add an air blowing port before bottle feeding to strengthen the smoothness of the bottle feeding.
-- Add the flanged valve to make the operation more convenient.
-- The washing pipe is changed from plastic material to stainless steel 304, increasing the cleaning and its serving life.
--The filling head adopts originally Italian imported screw cap
-- The inner part of filling head is U-ring to improve the leakproofness.
-- The filling cylinder is double sized of before, adding the pressure to increase the filling speed.
-- The capping head is larger and higher than before to strengthen the capping precision
-- The rotating stop knife is quenched, to enhances the abrasion resistant.
-- In bottle feeding process of washing, filling and capping, add the baffle to Prevent bottle deformation.
-- Add the check valve cap in cap loader process, to prevent the stuck cap affect the process of cap loading.
-- The conveyor part adopt the lasted high quality material, it is very smooth and it can prevent the bottle falling down.
-- The connect wheel between capping part and bottle conveyor is more smooth, aims to protect bottles.
-- The bottle dry is improved a lot. It adopts the Non-shatterable nanometer glass to guarantee the stability in transportation and in using process.

Present Parts

Part 1. Design Drawings

No 1 Bottle Label design:

Reliable machinery not only offer prefossional highquality machines , at the same time full set ofcomprehensive services are provided free of charge.We provide customized bottle shape and label designs service2D & 3D design drawings are offered freely , devoted to bringfine one-stop expenence to customers.We provide customized bottle shape and label designs service2D & 3D design drawings are offered freely , devoted to bringfine one-stop expenence to customers

service-修改尺寸

No 2 . Workshop planning and design:

Professional engineer will design suitable factory layout basedon the customers area size . And we can also source factorystructure suppller to complete their workshop building , As wellIs raw materials and additional equipment sourcing , Such asgenerator , stabilizer , bottle labels , films and so on . Turnkeyplant is available from reliable machinery.

Part 2. Equipment Installation & Maintenance

With over 15 years experiences of production and export machines, we have sold machines to 50 countries all over the world.

After the equipment arrives at the customer's workshop, the user shall place the equipment in accordance with the floor plan provided. Our company will send experienced technicians to guide the installation, commissioning and trial production of the equipment. We will adjust the equipment to the design capability within the planned time. During the commissioning period, we are responsible for providing spare parts and accessories free of charge.

client feedback-修改尺寸

item	value
Type	Filling Machine
Applicable Industries	Food & Beverage Factory
After Warranty Service	Video technical support, Online support, Spare parts, Field maintenance and repair service
Local Service Location	Indonesia, Pakistan, Kenya, Bangladesh, Kazakhstan, Nigeria, Uzbekistan
Showroom Location	Indonesia, Pakistan, Kenya, Bangladesh, Kazakhstan, Nigeria, Uzbekistan
Condition	New
Application	Beverage
Packaging Type	Bottles
Packaging Material	plastic
Automatic Grade	Automatic
Driven Type	Electric
Voltage	220/380V
Place of Origin	China
	Jiangsu
Brand Name	Reliable
Dimension(LWH)	265019002400
Weight	3000KG
Certification	CE ISO
Warranty	1 Year
	Online support, Video technical support, Free spare parts, Field installation, commissioning and training, Field maintenance and repair service
Key Selling Points	High efficiency
Machinery Capacity	Other
Filling Material	Other, Juice
Filling Accuracy	>=99%
Marketing Type	high reliability
Machinery Test Report	Provided
Video outgoing-inspection	Provided
Warranty of core components	2 years
Core Components	Motor, Pressure vessel, Pump, Other, PLC, Gear, Bearing, Gearbox, Engine
equipment	CO2 accuracy pressure control

Product Category

Factory Made 6000BPH Glass Bottle Washing Filling Capping Production Line For Carbonated beverages/ wine

Water Treatment Syetem

1. Feature

2. Flow Chart

Water Pump

Sand Filter & Carbon Filter

Reverse Osmosis

UV Sterilizer

1. Feature

Feature

Feature

Appearance

Material

Detail Parts