A To Z 12000BPH Pure Mineral Water Production Line A To Z 12000BPH Pure Mineral Water Production Line

This series of Mineral Water Filling Machine are mainly used for the Non-Aerated drink such as mineral water, pure water, non-gas wine drink and so on, with optional capacity from 2,000 to 22,000BPH. The Mineral Water Filling Machine design is shorten the time for the drink material contact with outside, Increased the sanitation condition and throughout and economy benefit.

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Description

12000 bottles per hour complete water production line solution:

Total Area of factory :1600 M2

Machine Total Installed Power :190 KW


This Complete Water Bottling Plant is used to produce polyester bottled mineral water, purified water, alcoholic beverage machinery and other non-gas beverage machinery. 

Beverage Machinery can finish all the process such as washing bottle, filling and sealing, it can reduce the materials and Outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.


Remark: This production line is suitable for PET plastic bottles, we also offer production lines used for glass bottles, sachets, pouches, cups, cartons and so on.


Flow chart (water filling line ):

A) Bottle production line: 

PET Resin --Injection moulding machine -Botlte blowing machine --PET bottle

 

B) Water treatment system: 

Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Reverse Osmosis -UV sterilizer-Ozone generator--Finished water tank

 

C) Bottle Filling & Packing part: 

Bottle unscrambler--Air conveyor--Washing,filling,capping 3in1 machine--Light checker--Blow dryer--Dater printer--Lableing machine --Packing machine –Stock

water line

 

Model

CGF24-24-8

Application  

Spring   water / mineral water / pure water / non-gas wine drink and so on

Number   of washing, filling and capping heads

24-24-8

Production capacity(500ml)

10000-12000 b/h

Filling precision

≤±5mm(liquid level)

User Ambient Conditions

Temperature:10~40;

Humidity:   No dew

Suitable bottle specification

Volume=100-2000ml

Diameter   φ=50-110

Bottle height  H=150 ~350mm

Bottle type

Plastic   bottle / PET Bottle

Bottle neck/Cap Style 

Plastic   Screw Cap

φ=20-50

Machine material

Food stage SS304 OR SS316

Air source pressure (Mpa)

0.5-0.6

Filling way/principle

Gravity filling

Motor power(kw)

Main   motor 4.59kw

Control System

SIMENS PLC+ TOUCH SCREEN

Features

No Bottle No Filling

No Bottle No Capping

Power Supply

Voltage:220V~415V,3phase;

Frequency:50HZ/60HZ   or your requirement

Overall dimensions (mm)

2650*1900*2400

Weight (kg)

4500

Certificates

CE   / SGS / ISO 9001/CCC

 

 

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① Water Treatment System

Option 1. Pure water treatment system (RO Filter)

For Pure Water: Raw water pump---sand filter--active carbon---precision filter--high pressure pump---RO system--Ozone sterilizer--water tank


Option 2. Mineral water treatment system (UF Filter)

For Mineral Water: Raw water pump---sand filter--active carbon---precision filter- UF system --Ozone sterilizer--water tank

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② PET Bottle Blowing Machine

Making bottles by blowing PET preforms, it is suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml.

Full automatic blowing machine is also available.

③ 3-in-1 Water Bottle Filling Machine

1. This washing filling capping machine is automatic washing filling capping three in one machine. It's of many advantages, such as compact structure, perfect control system and easy to be operated. Advanced touch screen and PLC control system makes man-machine communication true.

2. Washing part in the washing filling capping machine is mainly composed of washing pump, bottle clamps, water distributor, up turn-plate, guide rail, protection cover, spraying device, defrosting tray, rinse water take and rinse water refluxing tank.

3. Filling part in the washing filling capping machine is mainly composed of filling barrel, filling valves (normal temperature and normal pressure filling), filling pump, bottle hanging device / bottle pedestals, elevating device, liquid indicator, pressure gauge, vacuum pump, etc.

4. Capping part in this washing filling capping machine is mainly composed of capping heads, cap loader (separated), cap drop rail, pressure regular, cylinder and also we need an air compressor as the auxiliary external equipment




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④Bottle Labeling Machine

This machine is used for beverage bottle labeling. It uses PVC label to shrink on the bottles, totally automatic. It adopts equivalent PLC, positioning module, servo motor and frequency converter. Besides, its touch screen is featured with a humanized operation

By the way, Adhesive labeler, OPP labeler and other kinds labeling machines are also available.

⑤ PE Film Shrink Wrapping Machine (8-10bag/min)

It can automatically array, aggregate and align PET beverage bottle or other similar articles, then package it with shrinking film, finally produce finished products after shrinking by heating, cooling and forming. The packaged product is firmly bound with excellent appearance, which can be opened conveniently. 


By the way, Case packing machine, cardboard wrapping machine are also available.

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Air Conveyor

The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.

Cap Unscramble / Cap Loader

Cap Unscramble

Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.

Cap Loader

  • The air pressure is transmitted to the cap elevator.

  • The flat cap loader reduces the occurrence of back cover.

  • Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops.

Control System

  • The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.

  • The electric box is inside the filling machine, saving the factory space.

  • An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

Prefect Frame

  • The body and all pipes are made of stainless steel 304.

  • The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.

  • The door frame is designed with large and wide handle.

Warning Mark

  • The red emergency stop button is more secure.

  • Marked it: before starting gear position please join the corresponding label gear oil.

  • Marked danger, to warn the danger behavior.

 

 

How to get my exact offer?

A. If you have clear demand, please inform us, we will make detailed good quote for you soon.

B. If you are new in this filed and don't have clear objectives, you can share us your ideas, investment budget or workshop size, we can make proposal recommendation for you.

 

How can I check the quality of your machine?

A. You are always welcome to visit our factory, we will show you machine working and detailed parts & raw materials. We will pick you up at stations/airports.

B. We have reference projects in most countries, after getting permission of the customer, you can go to visit them.

 

Do you have agents or office out of China?

Now we have agent in Ghana, UAE, Uganda, Ethiopia... Welcome to join us!

 

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