Complete 8000BPH Energy Drink Production Line / Hot Juice Plant Complete 8000BPH Energy Drink Production Line / Hot Juice Plant

This series of juice production line are mainly used for the Non-Aerated drink such as Juice / Tea / Beverage / Coffee / Milk / Water and so on, with optional capacity from 2,000 to 22,000BPH. The juice plant design is shorten the time for the drink material contact with outside, Increased the sanitation condition and throughout and economy benefit.

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Description

This Complete juice Bottling Plant is used to produce polyester bottled Juice / Tea / Beverage / Coffee / Milk / Water and so on. 

Beverage Machinery can finish all the process such as washing bottle, filling and sealing, it can reduce the materials and Outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.


Remark: This production line is suitable for PET plastic bottles, we also offer production lines used for glass bottles, sachets, pouches, cups, cartons and so on.


Flow chart (Juice filling line ):

Part1: bottle blowing system: PET Preforms→ heat preform→ stretch→ blowing→ bottles


Part2: water treatment system: Raw water tank→Water resource pump→Silica sand filter→Active carbon filter→Precision filter→Reverse Osmosis→High-pressure pump→Oxidizing tower→Ozone generator→Stainless steel tank→Pipes and valves→Electric control


Part3: mixing system: Syrup melting tank→Juice preparing tank with thermal & blender→Double heads filter→Juice de-oxygenation machine→Juice homogenizer→High level juice tank→UHT Sterilizer→Heat insulation storage tank→Syrup & beverage pump→Semi-auto CIP system→Pipes and valves→Control cabinet


Part4: filling system: 3 In 1 Filling machine; Air conveyor; Flat conveyor; Air compressor) →Lighter checker→Bottle dryer


Part5: packing system: Labeling machine→Code Printer→Package machine→Pipes and fittings spare part


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ModelCGFR18-18-6
ApplicationJuice / Tea / Beverage / Coffee / Milk / Water and so on
Number of washing, filling and capping heads18pcs, 18pcs, 6pcs
Production capacity(500ml)7000-8000
Filling precision≤±5mm(liquid level)
User Ambient Conditions

Temperature:50~95℃;

Humidity: No de

Suitable bottle specification

Volume=100-2000ml

Diameter φ=50-110

Bottle height H=150 ~340mm

Bottle type Plastic bottle / PET Bottle 
Bottle neck/Cap Style 

Plastic Screw Cap

φ=20-50mm

Machine material Food stage SS304 OR SS316
Air source pressure (Mpa)0.5-0.6
Filling way/principleVacuum filling
Motor power(kw)Main motor 5.59kw
Control System SIMENS PLC+ TOUCH SCREEN
Features

No Bottle No Filling 

No Bottle No Cappin

Power Supply

Voltage:220V~4150V,3phase;

Frequency:50HZ/60HZ or your requirement

Overall dimensions (mm)2650*1900*2400
Weight (kg)3500
CertificatesCE / SGS / ISO 9001/ CCC

 


Want to get more parameters?
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DETAIL MACHINES SHOW


Water Treatment System


Pure water treatment system (RO Filter)

For Pure Water: Raw water pump---sand filter--active carbon---precision filter--high pressure pump---RO system--Ozone sterilizer--water tank



Juice Mixing system

Syrup melting tank→Juice preparing tank with thermal & blender→Double heads filter→Juice de-oxygenation machine→Juice homogenizer→High level juice tank→UHT Sterilizer→Heat insulation storage tank→Syrup & beverage pump→Semi-auto CIP system→Pipes and valves→Control cabinet

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②PET Bottle Blowing Machine


Making bottles by blowing PET preforms, it is suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml. 

Bottle embryo heated by infrared, controllable constant pressure control, so as to achieve the best blowing precision. It adopt programmable PLC controller  automatically control, microcomputer touch screen convenient operation.





③ 3-in-1 Juice Bottle Filling Machine


This three-in-one machine for PET bottle integrates the functions of rinsing, filling and capping together. Based on advanced technology overseas and designed according to the filling processing demands of juice, energy drink, hot beverages etc. It’s used for 200-2000ml plastic bottles.


Control system has many functions, such as control producing speed, cap shortage detection, bottle block automatic stop and production counting etc. All control is advanced touch-screen operation and realize people-computer dialogue operation.


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④Bottle Labeling Machine


This machine is used for beverage bottle labeling. It uses PVC label to shrink on the bottles, totally automatic. It adopts equivalent PLC, positioning module, servo motor and frequency converter. Besides, its touch screen is featured with a humanized operation


Note: Adhesive labeler, OPP labeler and other kinds labeling machines are also available.

⑤ PE Film Shrink Wrapping Machine


It can automatically array, aggregate and align PET beverage bottle or other similar articles, then package it with shrinking film, finally produce finished products after shrinking by heating, cooling and forming. The packaged product is firmly bound with excellent appearance, which can be opened conveniently. 


Note: Case packing machine, cardboard wrapping machine are also available.

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Air Conveyor

The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.

Cap Unscramble / Cap Loader

Cap Unscramble

Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.

Cap Loader

  • The air pressure is transmitted to the cap elevator.

  • The flat cap loader reduces the occurrence of back cover.

  • Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops.

Control System

  • The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.

  • The electric box is inside the filling machine, saving the factory space.

  • An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

Prefect Frame

  • The body and all pipes are made of stainless steel 304.

  • The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.

  • The door frame is designed with large and wide handle.

Warning Mark

  • The red emergency stop button is more secure.

  • Marked it: before starting gear position please join the corresponding label gear oil.

  • Marked danger, to warn the danger behavior.

 

For more detailed infoClick here

 

Reliable Service:

A. Demand Analysis

  1. How to get suitable solution & budget ?

  2. How long do we need to investment back ?


B. Design Services 

  1. Workshop planning and design 

  2. Product logo & label design

  3. Bottle type design


C. Manufacturing & After-sales Service

  1. Determine the filling process

  2. Determine equipment production drawing

  3. Material process

  4. Core parts processing

  5. Final assembly

  6. Electrical selection

  7. Complete line test

  8. Ship to destination

  9. Installation and commission

  10. Training and guidance

  11. Maintenance

  12. 24-hour remote assistance

  13. Perfect spare parts service

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Please reply to the following questions, do it and give your answers to us as possible as you can.

1. What kind of products will you produce? If you have water test report , please email us , if not please describe your water resource .

2. How about the bottle size,volume ,height ,neck diameter ,diameter of bottle or other please inform us of details .Pictures and design will be great

3. What is the production capacity(per hour) you want ?

4. Your power supply, for examples : 3Phases AC 380V 50Hz

5. Do you need bottle making machine ,if yes , tell us your capacity requirements kindly.

then we can offer you more detailed quotation and other information you need .

 

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