RELIABLE Machinery Professional Beverage Production Line
This series of fruit juice production line are used to handle fruits orange, pineapple, mango, watermelon, melon, sugarcane, pomegranate and so on, with optional capacity from 1 ton/hour to 50 ton/hour. The juice plant design is shorten the time for the drink material contact with outside, Increased the sanitation condition and throughout and economy benefit.
This complete fruit juice production line are used to handle fruits orange, pineapple, mango, watermelon, melon, sugarcane, pomegranate and so on, with optional capacity from 1 ton/hour to 50 ton/hour..
The fresh fruits processing line is customized based on different kinds of fruits, and option mixing system is offered for making flavored juice. Whole juice plant will be designed according to client's preference.
Remark: This production line is suitable for PET plastic bottles, we also offer production lines used for glass bottles, sachets, pouches, cups, cartons and so on.
Flow chart (Juice filling line ):
Part 1: Bottle blowing system: PET Preforms→ heat preform→ stretch→ blowing→ bottles
Part 2: Water treatment system: Raw water tank→Water resource pump→Silica sand filter→Active carbon filter→Precision filter→Reverse Osmosis→High-pressure pump→Oxidizing tower→Ozone generator→Stainless steel tank→Pipes and valves→Electric control
Part 3: Fruit juice processing system: Raw Material fruits → Surf Washing Machine → Belt Inspection Machine → Surf Washing Machine → Mango Pitting Machine → Low Storage Tank → Single Screw Pump → Single-Channel Beater → Low Storage Tank → Single Screw Pump → Colloid Mill → Low Storage Tank → Single Screw Pump → Allocation Tank → Next Process
Part 4: Flavored juice mixing system: Syrup melting tank→Juice preparing tank with thermal & blender→Double heads filter→Juice de-oxygenation machine→Juice homogenizer→High level juice tank→UHT Sterilizer→Heat insulation storage tank→Syrup & beverage pump→Semi-auto CIP system→Pipes and valves→Control cabinet
Part 5: Filling system: 3 In 1 Filling machine (Air conveyor; Flat conveyor; Air compressor) →Lighter checker→Bottle dryer
Part 6: Packing system: Labeling machine→Code Printer→Package machine→Pipes and fittings spare part
|Application||Fruit juice (orange, pineapple, mango, watermelon, melon, sugarcane, pomegranate and so on)|
|Number of washing, filling and capping heads||18pcs, 18pcs, 6pcs|
|Production capacity(500ml)||7000-8000 bottles/hour|
|Filling precision||≤±5mm(liquid level)|
|User Ambient Conditions|
Humidity: No de
|Suitable bottle specification|
Bottle height H=150 ~340mm
|Bottle type||Plastic bottle / PET Bottle|
|Bottle neck/Cap Style|
Plastic Screw Cap
|Machine material||Food stage SS304 OR SS316|
|Air source pressure (Mpa)||0.5-0.6|
|Filling way/principle||Vacuum filling|
|Motor power(kw)||Main motor 5.59kw|
|Control System||SIMENS PLC+ TOUCH SCREEN|
No Bottle No Filling
No Bottle No Cappin
Frequency:50HZ/60HZ or your requirement
|Overall dimensions (mm)||2650*1900*2400|
|Certificates||CE / SGS / ISO 9001/ CCC|
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DETAIL MACHINES SHOW
①Fruit Juice Processing Line
Pure water treatment system (RO Filter)
For Pure Water: Raw water pump---sand filter--active carbon---precision filter--high pressure pump---RO system--Ozone sterilizer--water tank
Fruit juice processing system
Raw Material fruits → Surf Washing Machine → Belt Inspection Machine → Surf Washing Machine → Mango Pitting Machine → Low Storage Tank → Single Screw Pump → Single-Channel Beater → Low Storage Tank → Single Screw Pump → Colloid Mill → Low Storage Tank → Single Screw Pump → Allocation Tank → Next Process
Flavored Juice Mixing system
Syrup melting tank→Juice preparing tank with thermal & blender→Double heads filter→Juice de-oxygenation machine→Juice homogenizer→High level juice tank→UHT Sterilizer→Heat insulation storage tank→Syrup & beverage pump→Semi-auto CIP system→Pipes and valves→Control cabinet
②PET Bottle Blowing Machine
Making bottles by blowing PET preforms, it is suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml.
Bottle embryo heated by infrared, controllable constant pressure control, so as to achieve the best blowing precision. It adopt programmable PLC controller automatically control, microcomputer touch screen convenient operation.
③ 3-in-1 Juice Bottle Filling Machine
This three-in-one machine for PET bottle integrates the functions of rinsing, filling and capping together. Based on advanced technology overseas and designed according to the filling processing demands of juice, energy drink, hot beverages etc. It’s used for 200-2000ml plastic bottles.
Control system has many functions, such as control producing speed, cap shortage detection, bottle block automatic stop and production counting etc. All control is advanced touch-screen operation and realize people-computer dialogue operation.
④Bottle Labeling Machine
This machine is used for beverage bottle labeling. It uses PVC label to shrink on the bottles, totally automatic. It adopts equivalent PLC, positioning module, servo motor and frequency converter. Besides, its touch screen is featured with a humanized operation
Note: Adhesive labeler, OPP labeler and other kinds labeling machines are also available.
⑤ PE Film Shrink Wrapping Machine
It can automatically array, aggregate and align PET beverage bottle or other similar articles, then package it with shrinking film, finally produce finished products after shrinking by heating, cooling and forming. The packaged product is firmly bound with excellent appearance, which can be opened conveniently.
Note: Case packing machine, cardboard wrapping machine are also available.
The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.
Cap Unscramble / Cap Loader
Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.
A. Demand Analysis
How to get suitable solution & budget ?
How long do we need to investment back ?
B. Design Services
Workshop planning and design
Product logo & label design
Bottle type design
C. Manufacturing & After-sales Service
Determine the filling process
Determine equipment production drawing
Core parts processing
Complete line test
Ship to destination
Installation and commission
Training and guidance
24-hour remote assistance
Perfect spare parts service
Please reply to the following questions, do it and give your answers to us as possible as you can.
1. What kind of products will you produce? If you have water test report , please email us , if not please describe your water resource .
2. How about the bottle size,volume ,height ,neck diameter ,diameter of bottle or other please inform us of details .Pictures and design will be great
3. What is the production capacity(per hour) you want ?
4. Your power supply, for examples : 3Phases AC 380V 50Hz
5. Do you need bottle making machine ,if yes , tell us your capacity requirements kindly.
then we can offer you more detailed quotation and other information you need .