Tea beverage Filling Production Line Tea beverage Filling Production Line

Tea drinks are becoming increasingly popular around the world. Bottling tea drinks are available in all major supermarkets and convenience stores. With constantly changing consumer demands, tea drinks production requires flexibility that still enables maximum output to allow for quick and effective launches of new bottle tea products. Success in tea beverage production requires focus on flexibility and overall efficiency, with cost-effective and sustainable resource management and branding opportunities that deliver optimal results across your supply chain. Our unmatched expertise and technical knowledge of PET packaging help you achieve more.

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Application:

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Features:

Top product quality

ØAll parts that come into contact with the beverage are manufactured in stainless SUS304/316

ØIntegrated and separate electronic-pneumatic components

ØAutomated process inspection, control, and data report and record systems to provide aseptic monitoring for all key aspects of the production line

ØComplete CIP, COP, SIP, SOP cleaning systems to ensure the process safety of the filling environment


Optimum uptime and highest productivity

ØUp to 99% efficiency

Ø30% less downtime for maintenance

ØFully automatic changeover


Strict hygiene

ØTake up 80% less space than traditional enclosures

ØEnvironment controlled by pressured filtered air

ØSimple and clean design

ØQuicker cleaning process

 Tea Beverage/Fruit Tea In Different Packages:

(PET Bottle / Glass Bottles / Cartons)

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What is the process of a tea juice / fruit tea beverage production line?


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1. Water treatment system: 

We have two different water treatment system for our customers based on their water test report.

For Pure water: raw water pump---sand filter---active carbon---precision filter---high pressure pump ---RO system---Ozone Sterilizer---Water tank

 

For Mineral water: raw water pump---sand filter---precision filter---Hollow filter ---UV sterilizer---water tank

 

 

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2. Bottle blowing machine: 

We have different type PET bottle blowing machine like semi automatic bottle blowing machine and full automatic bottle blowing machine. the volume can be from 200ml to 5 gallon. It can do any shapes by our customers requirements.

 

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3. Mixing system: 

Syrup melting tank---Syrup pump---Syrup filter---Beverage Blending tank---Beverage pump---Double filter---Beverage mixing machine---water chiller---plate type heat exchange ---CIP system---control cabinet

 

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4. Filling machine: 

This series 3 in 1 filling machine integrates the function of rinsing, filling and capping. the machine based on high technology and the design is very easy to operate. The capacity is around 10000 BPH. The bottle volume can do from 200ml to 2000ml.

 

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5. Labeling machine: 

We have three different labeling machine for our customers to choose: sleeve shrink labeling machine, OPP labeling machine and self-adhesive labeling machine. You can choose based your own requirements.

 

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6. Packing machine: 

We have different type of packing machine, including shrink film packing machine and carton packing machine, you can select as your demands.





Details of PET Bottle Carbonated Drinks Coca-Cola Filling Machine:

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Technical Parameter:

Model

CGFD32-32-8

Application  

Carbonated soft drinks, beverage, gas wine and so on

Number   of washing, filling and capping heads

32-32-8

Production capacity(500ml)

12000-15000BPH

Filling precision

≤±5mm(liquid level)

User Ambient Conditions

Temperature:1~4℃;

Humidity: No dew

Suitable bottle specification

Volume=100-2500ml

Diameter   φ=50-110

Bottle   height H=150 ~350mm

Bottle type

Plastic bottle / PET Bottle

Bottle neck/Cap Style 

Plastic   Screw Cap

φ=20-50

Machine material

Food  stage SS304 OR SS316

Air source pressure (Mpa)

0.5-0.6

Filling way/principle

Isobaric filling

Motor power(kw)

Main motor 6.92kw

Control System

SIMENS   PLC+ TOUCH SCREEN

Features

No   Bottle No Filling

No   Bottle No Capping

Power Supply

Voltage:220V~415V,3phase;

Frequency:50HZ/60HZ   or your requirement

Overall dimensions (mm)

4100*2000*2400

Weight (kg)

6500

Certificates

CE  / SGS / ISO 9001/ COC


Washing Part:

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>> It is mainly composed of a bottle head, an upper disc and a guide rail.
>> The bottle head rotates with the upper disc, and the bottle neck clamp is used to clamp the filling bottleneck, and the rail is flipped by one hundred and eighty degrees, rinsed and dripped, then flip 180°

Filling Part:

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>> It mainly consists of water tank, filling valve, guide rail and card bottle lifting device.
>> The bottle plate is fed into the filling machine, the bottle bottle plate is filled to hold the bottle neck, rotates with the water tank, etc., and the filling valve is opened by sliding on the guide bar according to the guide rail, and the filling valve is lowered after the filling is completed.
>> Filling valve, filling valve closes by itself. The bottle is sent out of the filling machine with the bottle.

Capping Part:

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>> Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
>> All 304/316 stainless steel construction; No bottle no capping
>> Capping effect is stable and reliable ,Defective rate ≤0.2% 

Successful Cases:

Want to get more parameters?Click to contact

 


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Our Factory Strength:

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Machinery On-Time Delivery:

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Reliable Service:

A. Demand Analysis

  1. How to get suitable solution & budget ?

  2. How long do we need to investment back ?


B. Design Services 

  1. Workshop planning and design 

  2. Product logo & label design

  3. Bottle type design


C. Manufacturing & After-sales Service

  1. Determine the filling process

  2. Determine equipment production drawing

  3. Material process

  4. Core parts processing

  5. Final assembly

  6. Electrical selection

  7. Complete line test

  8. Ship to destination

  9. Installation and commission

  10. Training and guidance

  11. Maintenance

  12. 24-hour remote assistance

  13. Perfect spare parts service

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Please reply to the following questions, do it and give your answers to us as possible as you can.

1. What kind of products will you produce? If you have water test report , please email us , if not please describe your water resource .

2. How about the bottle size,volume ,height ,neck diameter ,diameter of bottle or other please inform us of details .Pictures and design will be great

3. What is the production capacity(per hour) you want ?

4. Your power supply, for examples : 3Phases AC 380V 50Hz

5. Do you need bottle making machine ,if yes , tell us your capacity requirements kindly.

then we can offer you more detailed quotation and other information you need.

 

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