High Speed 20000BPH Turnkey Bottle Water Plant Filling Line High Speed 20000BPH Turnkey Bottle Water Plant Filling Line

Reliable sincerely presents Turn-Key Project for complete solutions on water, mainly used for the Non-Aerated drink such as mineral water, pure water, barrel water, non-gas wine drink and so on, with optional capacity from 2,000 to 24,000BPH. Professionally customized production lines based on all kinds of containers, such as plastic bottle, glass bottle, can and so on.

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Description

20,000 bottles per hour complete water production line solution:

Total Area of factory :2000 M2

Machine Total Installed Power :280 KW


Reliable sincerely presents Turn-Key Project for complete solutions on water, mainly used for the Non-Aerated drink such as mineral water, pure water, barrel water, non-gas wine drink and so on, with optional capacity from 2,000 to 24,000BPH. Professionally customized production lines based on all kinds of containers, such as plastic bottle, glass bottle, can and so on.


Remark: This production line is suitable for PET plastic bottles, we also offer production lines used for glass bottles, sachets, pouches, cups, cartons and so on.


Flow chart (turnkey water filling line ):

A) Bottle production line: 

PET Resin -- Injection moulding machine - Botlte blowing machine -- PET bottle

 

B) Water treatment system: 

Raw water--Pump--Silica sand filter--Carbon filter--Water softner--Reverse Osmosis -UV sterilizer-Ozone generator--Finished water tank

 

C) Bottle Filling & Packing part: 

Bottles--Air conveyor--Washing,filling,capping 3in1 machine--Light checker--Blow dryer--Dater printer--Lableing machine --Packing machine –Palletizer --Stock

water line

 

Model

CGF50-50-12

Application  

Spring   water / mineral water / pure water / non-gas wine drink and so on

Number   of washing, filling and capping heads

50-50-12

Production capacity(500ml)

20000-22000 bottles/hour

Filling precision

≤±5mm (liquid level)

User Ambient Conditions

Temperature:10~40;

Humidity: No dew

Suitable bottle specification

Volume=100-2000ml

Diameter φ=50-110

Bottle heightH=150 ~350mm

Bottle type

Plastic   bottle / PET Bottle

Bottle neck/Cap Style 

Plastic   Screw Cap

φ=20-50

Machine material

Food stage SS304 OR SS316

Air source pressure (Mpa)

0.5-0.6

Filling way/principle

Gravity filling

Motor power(kw)

Main motor 4.59kw

Control System

SIMENS PLC+ TOUCH SCREEN

Features

No Bottle No Filling

No Bottle No Capping

Power Supply

Voltage:220V~415V,3phase;

Frequency:50HZ/60H or your requirement

Overall dimensions (mm)

5450*3210*2400

Weight (kg)

9800

Certificates

CE / SGS / ISO 9001/CCC

 

 

water plant


① Water Treatment System

Customize suitable water treatment system based on customer’s raw water analysis report, to remove bacteria, viruses, colloids, organics, etc. from the water, to make water quality fully meet the state drinking water standards. Have pure water system and mineral water system for chosen.

Option 1. Pure water treatment system (RO Filter)

For Pure Water: Raw water pump---sand filter--active carbon---precision filter--high pressure pump---RO system--Ozone sterilizer--water tank


Option 2. Mineral water treatment system (UF Filter)

For Mineral Water: Raw water pump---sand filter--active carbon---precision filter- UF system --Ozone sterilizer--water tank

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② PET Bottle Blowing Machine

With capacity from 1000 to 24,000bph. Suitable for blowing PET bottles of various shapes, volume from 100 ml to 2000 ml. Reliable offer free bottle design service, we can customize drawings according to your requirements. And you can also ask for previous designs for reference. 

Blowing process:

1) Pre-form inlet controlling

2) Bottle pre-form heating controlling

3) Blowing technology controlling

4) Bottle check and outlet

Full automatic normal model and servo high-speed type are both available.

③ 3-in-1 Water Bottle Filling Machine

Reliable Machinery ace and top choice, medium & high capacity from 2000BPH to 24000BPH bottled water filling Machine for PET bottles. It integrates the functions of rinsing, filling and capping together. 


Based on advanced technology overseas and designed according to the filling processing demands of mineral water, pure water etc. The main electric and air-drive components are from world famous brand. All control is advanced PLC touch-screen operation and realize people-computer dialogue operation.





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④Bottle Labeling Machine

It's used for placing labels on bottles after filling process. Have different types for chosen: PVC shrink sleeve label, self adhesive label, OPP hot melt glue label. Free & beautiful label designs and one-stop label purchase service are offered, welcome to inquiry.

⑤ PE Film Shrink Wrapping Machine (8-10bag/min)

It can automatically array, aggregate and align PET beverage bottle or other similar articles, then package it with shrinking film or cartons. It’s suitable for final group packing process, such as 12 bottles/pack, 24 bottles/pack and so on. The packaged product is firmly bound with excellent appearance, which can be opened conveniently. Have option of shrink wrapper and case packer.

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Air Conveyor

The wind generated by the fan pushes the bottle directly into the filling machine to start washing. Note: Also, the air fan is equipped with a filter screen to filter air impurities first.

Cap Unscramble / Cap Loader

Cap Unscramble

Deliver the bottle cap to the capping part, and the cap elevator will adjust the cap to the correct direction, and wait for it to be transferred to the bottle neck.

Cap Loader

  • The air pressure is transmitted to the cap elevator.

  • The flat cap loader reduces the occurrence of back cover.

  • Before entering the cap elevator, the cap surface faces the same direction, speeding up the transportation and reducing false stops.

Control System

  • The brand of the switch is Autonics, and all other electrical brands are Siemens and Schneider.

  • The electric box is inside the filling machine, saving the factory space.

  • An external air box is additionally provided, which is convenient for observing the air volume outside and more neat.

Prefect Frame

  • The body and all pipes are made of stainless steel 304.

  • The parts of door and frame are all made of stainless steel 304 combined with nano glass to reduce the chance of glass damage during transportation.

  • The door frame is designed with large and wide handle.

Warning Mark

  • The red emergency stop button is more secure.

  • Marked it: before starting gear position please join the corresponding label gear oil.

  • Marked danger, to warn the danger behavior.

 

 

RELIABLE Various Service

Professional and focusing, attentive service, seek to perfect, with strength and packaging


1.  Wide product variety: Products include injection molding machine, blow molding machine, filling machine, water treatment system, raw fruit juicing system, beverage mixing systems, labeling machine and packaging machine. . . . We also help customers with plant construction and procurement of raw and auxiliary materials. RELIABLE  Machinery is always by your side.


2. Product technical support: RELIABLE Machinery focuses on surpassing, developing and innovating, constantly breaking through barriers, and constantly testing products strictly to ensure that we provide customers with high-quality products to meet different needs.


3. Self-operated factory: supply with direct ex-factory price, lower enterprise costs, assist purchase of outsourced products, avoid the superposition of intermediate profits, optimize raw material suppliers and one-stop procurement processes, reduce raw material costs, strictly supervise manufacture processes, ensure product quality and save cost at the same time .


4. Perfect after-sales services: professional after-sales service system, from online to offline, we have professional engineers and technologies to meet the different needs of customers. You will get not only our cooperation, but also a sense of warmth brought to you by RELIABLE Machinery.

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